Monday, October 12, 2015

Reflective Learning Domain 2-4


Domain 2  Commercial Prototype Study

Describe objectively what happened

- In this domain what was happened was the gold standard product being further improved in terms of the quality of the product, texture, taste by adding a functional ingredients. When adding the functional ingredients a certain percentage had been studied before and tested into the sausage formulation, especially for Rendang and Japanese Curry Sausage. On this case functional ingredients being added to improve the texture of the sausage especially on Japanese Curry Sausage because the japanese curry sausage that being formulated very brittle. BBQ-Teriyaki and Buttermilk sausage also added by the functional ingredients in terms of the coating of the sausage. Sensory test was carried out to determine the best percentage based on consumer preference. Beside that Storage study was being studies to determine the shelf life of our sausage products.

Interpret the events

During this domain what i can observed is the changes of the texture and appearance from the sausages once the functional ingredients being added.

Rendang sausage was added with DMG which is type of emulsifier. This type of functional ingredients helps in the binding between oil. Because DMG is type of emulsifier and it can bind well with the oil in the rendang sausage. Rendang Sausage contains lots of oil because the mixing method between rendang paste and chicken meat.

Japanese Curry Sausages was added with modified starch which is novation 2600. Modified starch acts as the binding for the sausage texture. Because the problem occurs for this is the sausage too brittle, so we need something that can hold the texture of the sausage, that's why the modified starch was used in the Japanese Curry sausage.

Buttermilk sausage, was added with one type of modified starch which is national 465. The problem that occur for this product is the sauce keep splitting and give an oily taste to the product. Based on the previous test and study that we had been done, National 465 can help as the binder between the oil and water. By adding this functional ingredients it improve the taste, quality of the sauce of buttermilk and it creates a good quality into the product during coating the sausage.

BBQ- Teriyaki Sausage, the problem with this product is during the coating. It's not giving a crispy texture. Improving the quality of the sausage by adding Crisp coat it help to give crispiness and more intense flavor into the product during the coating.

To determine the shelf life of the product we had been observed and test the product for 4 weeks where the test being conducted in Texture analyzer, Water activity, and moisture content to determine what is the best condition of the sausages.

Evaluate what you learned

By adding the functional ingredients it may change the quality of the food product. Certain food product will improve better than the GS. However the acceptability of the product depends on the sensory test from the consumer preference. Based on what i had learnt, this experience can be useful in my future career and study. This gave me an idea how to develop the product and what steps need to be done to complete the product. As well what need to check and do to improve the product further. 

Plan how this learning will be applied


it is very important in food industry especially in RnD department. By applied this experience, i won't do the same mistakes as before.


Based on the Taylor’s Graduate Capabilities, this can be  a life long learning where those knowldege can be usefull not only for me to graduate from the course but also for my future career, to create , produce a safe food for consumer to eat, and produce a good quality product which is more healthy and go with the trends as well as giving an excellent services.  Life long learning also help to extract all the information effectively.

In the Discipline of knowledge where i put the theorotical into practical an make it happens.
In Thinking, Problem solving skills, In our next future career, someday and it always happens to everyone they will face a problem on doing their job, by understand and having this skill, i can know to thinking and solve it accurately and give a solution of the problems.

Intrapersonal Skills, By reflect on the mistakes that has been done, this can shows the cause and find out the problem easily.

For my future career, it will help me alot if i would like to work in a food industry company or open my business and to be successful in the future and creating a new food that can be safe to be consume by the customer.

Domain 3 Food Packaging Study
Describe objectively what happened
During this study what was happened is we need to design a packaging that suitable for our product. The first thing that need to be done is by collecting the information, especially in sell sheet ( product description, nutritional facts, ingredients list, Reheating method,Product highlight, motto. logo. company address, etc ) . Sell sheet very important. It acts as a tool to promote our product.  

The packaging design was divided into frozen and ready to eat packaging where the concept of the frozen packaging is to combine all the 4 different concept together and it was made a clear transparent area where the consumer can see how is it looks like.

The ready to eat packaging came with the concept of grab and go where the busy people can have their meal in their business schedule.  it was design to be individual packaging.

Interpret the events
Currently in the market, the packaging of the sausage was find that a few numbers of the sausage together. Based on the study, some maybe  feel it is too trouble some to cook the sausage when the sausage stick together in few numbers. Our concept comes with 4 numbers of sausage together in their individual package. Based on the study some of the consumer who lived alone will have a problem when they thawed a sausage in a lot of numbers. so this is how the concept being generated and to make the consumers easier to consume the sausages.

Evaluate what you learned
This is very useful, by evaluating what is the current market trend, we are going to improve based on what consumer satisfaction. A packaging not only design to attracts consumers eye, but also to satisfy consumer satisfaction on the product it self. From preparing the product until end of the finishing product.



Plan how this learning will be applied

it is very important in food industry especially in RnD department. By applied this experience, i won't do the same mistakes as before.


Based on the Taylor’s Graduate Capabilities, this can be  a life long learning where those knowledge can be useful not only for me to graduate from the course but also for my future career, to create , produce a safe food for consumer to eat, and produce a good quality product which is more healthy and go with the trends as well as giving an excellent services.  Life long learning also help to extract all the information effectively.

In the Discipline of knowledge where i put the theorotical into practical an make it happens.
In Thinking, Problem solving skills, In our next future career, someday and it always happens to everyone they will face a problem on doing their job, by understand and having this skill, i can know to thinking and solve it accurately and give a solution of the problems.

Intrapersonal Skills, By reflect on the mistakes that has been done, this can shows the cause and find out the problem easily.

For my future career, it will help me a lot if i would like to work in a food industry company or open my business and to be successful in the future and by designing the packaging design, i can know what should be done and what should i improve on on the current packaging in the market.


Domain 4 Manufacturing flows and Marketing strategy
Describe objectively what happened

GMP, HACCP and manufacturing flows we were practicing along during the kitchen time. and how it been organized to make everything done in a correct ways and following the standards. 

Marketing strategy where we did the selling of our product and happened to finish all the sausages. The selling location was near the library in Taylor's University Campus) 2nd Area, Those area was chosen because it quite have lot of people passing by and studying there. While they are studying why don't they try our sausage??



Interpret the events
Good Manufacturing flows very important in order to check the process flow and the safety of the product. A small mistake it may cause a fatal effect to our food product. By doing this practical i have more understanding about my surrounding in the kitchen area what can be dangerous and what is not.

HACCP,the analysis based on the manufacturing  flow of our sausages.. The HACCP itself contents  of Factory layout, Process Flow, Product description, Organization chart, job decription, HACCP team, HACCP plan, HACCP verification,Hazard analysis procedure, Prp Summary, etc.

HACCP must be check thorougly in each step and determine the CCP  if it can be prevent or eliminate. Beside HACCP during the practices we also practices the GMP during the production time, where we were wore hairnet, hand glove during handling the food, wash our hands before, wear the uniform( apron, and kitchen cloth)

During the Marketing strategy, we were selling our product and how our product will be accepted by the market. It was quite challenging where we need to find a good location. During it that time, the place we wanted to do it has lot of people sitting, so we needed to find another location. The location must be have alot of people pass by and staying. So it will make it faster the business and sell our product. Based on the selling time, we succeded to sell our product and we make profit RM 179 for our selling product. 

Evaluate what you learned

By what i have observed during this study, this study help me to understand what is the purpose of study of those chapter, and help me to roughly give me an idea if i m planning to have my own bussiness what should i do and what should i have done to make my business grow with the trust of the consumers and by solving a problem if there is a problem occur during the process..

This is very useful for me and very important in food industry line. Without knowing all these the business may not be growth enough and maybe can fail in the middle of the process but with me knowing this study, i can belief that the food industry with all those knowledge can be manageable easily and control especially in HACCP and GMP.

The marketing strategy here is learnt how to sell the product. the calculation part and how to do the selling for our product. What should we promote and how to make people interested with our product. That's what i have learnt during this study.


Plan how this learning will be applied

This module is relevance and must learnt this subject cause it is very important in food industry, if without knowing all this knowledge, we may create or happen to produce unhealthy food/ unsafe food to consumers and it would be fatal and will have a lot of damages to our career. However, with the knowledge what i have learnt  it may reduce all the cause and solve all the problem.


Based on the Taylor’s Graduate Capabilities, this can be  a life long learning where those knowledge can be useful not only for me to graduate from the course but also for my future career, to create , produce a safe food for consumer to eat and give an excellent services.  Life long learning also help to extract all the information effectively.

In the Discipline of knowledge where i put the theoritical into practical an make it happens.
In Thinking, Problem solving skills, In our next future career, someday and it always happens to everyone they will face a problem on doing their job, by understand and having this skill, i can know to thinking and solve it accurately and give a solution of the problems.

Intra-personal Skills, By reflect on the mistakes that has been done, this can shows the cause and find out the problem easily.

By learning this module, i can applied it if one day i would like to open my own factory and by set the HACCP flow it can prevent any unsafe product to be consume in the market. and marketing strategy  i learnt how to market my product and what strategy i should do to promote my product to be known well in the market.






















































































































































WEEK 7 Mass Production for CP with Coating Trial 13


Wednesday, October 7, 2015

Week 7- Sensory external Test Trial 12

- Test on CP product compare to GS
- coating study on RC, JC, and BM, and BT
- Sensory preparation -  40 participants
-

Sunday, September 27, 2015

Week 5 CP trial 9 study 2, week 6 trial 10, 11

On this week we re trying the technical ingredients into our sausage...
so here is the flow chart for this day...

The lists of the technical ingredients we used here is Xantham, Gum as a binder and also to improve texture, also DMG as an emulsifier to bind the oil from the paste in rendang sausage, also we used starch  such as Novation 2600 as a binding and help the sausage to do not easily to break.


So here based on last result we are testing on rendang chicken and japanese curry with those technical ingredients:

I studied the technical ingredients from different percentage as mention in the instruction of the amount can be used for the types of technical ingredients.

For Xanthan the amount used is 0.1%, 0.55%, and 1.0%.
Tara Gum 0.5%, 0.85%, 1.2 %
DMG emulsifier 0.5%, 1.25 %, 2%
Starch ( Novation 2600 ) 1%, 2%, 4%

Week 5, Thurs Holiday

Week 6, Trial 10
So based on the CP study here is the result of the sausages concept when Add in the technical ingredients ( rate scale 1=verysoft, 9=very hard )



So based on this result we can narrow down the type and the percentage of the Technical ingredients that we are going to use. for rendang : RC T050, RC DMG200, and RC NOV200 while for JC are L JC X010, JC DMG125, JC NOV200, the reason why these technical ingredients was chosen is because they are texture nearest to control and even better than the control

For Japanese Curry sausage, we had chosen 3 Technical ingredients as well which is JCX010, where by adding the texture is better from control. By adding JC DMG 125, it made the texture more firm as well compare to control where in control it easily break. By adding the Novation 2600 it helps to bind the sausage to more firmer texture

For Buttermilk Sauce we add in technical ingredients ( Food starch which is Novation 465  with a different percentages):


Another things we did on this week also a objective test on each categories in their water activity, moisture content, and Texture analyzer.

Based on the result we can see, after adding the technical ingredients 




Week 6 Trial 11 ( production for sensory test for RC and JC in 3 differences of technical ingredients and compare to control ) External sensory test out of 20 numbers of panel list. The type of test used here is Duo-Trio test ( Comparison Test )

Sample of the sensory test form :


Week 4 trial 8 CP Study 1

On this week we were started with new topic which is CP Study.

where in this week we are studying all the technical ingredients that has been used for Sausage.

We had been searched for the information in the journal /articles about the technical ingredients, and other sources that have been done before about the technical ingredients used in sausages in order to improve sausage texture, and the quality of the sausage.

So on this week what did we do???


 the first thing we needed to do is to
1. Identified the Technical ingredients
2. Study the Technical ingredients with maximum amount of 3%
3. Test on the solubility of the Cold water, hot water, and  Oil
4. How is it turn to? Gel / paste- upon cooking and upon cooling
5. Check on the clarity
6. Water holding Capacity

So before we proceeded to the next step we need to identified the problem that still occur after the last sensory test, So here is the the some result :

- Rendang Chicken :
1. Oil separation  ( Emulsifier )
2. Dry

-  Japanese Ramen Sausage :
1. Ramen too salty
2. Less firm and crumble ( Hydrocolloid and Phosphate )
3. Ramen  not crunchy ( Cooking time and temperature, Crisp coat/ crisp film )

- Buttermilk Sausage
1. Too sweet
2.Not crunchy ( nestum + technical ingredients )
3. Sauce not stick into the sausage ( Modified starch + Gum )

- BBQ Teriyaki Sausage
1. Salty ( sauce )
2. Not Crunchy on bean curd skin

The result on testing the technical ingredients
  



 


  




Sunday, September 20, 2015

Week 4 Trial 7 - Sensory test & Texture analysis result, Moisture Content, Water Activity

On this week we are doing a sensory test for all the 4 concepts of our sausage... Which is Rendang sausage, Buttermilk Sausage, Japanese curry sausage, and BBQ teriyaki Sausage.



We invited 40 panel lists. Some of the taken from random people, Our Junior BS, BC students, Lecturers also Chefs to try out and give a comment to our products.










During the preparation, we firstly try on rendang sausage. What we did on this rendang sausage is we pan fried, then bake in the oven for 2 minutes with 180 Deg C by using a combi oven then we cut the sausage and coat it with serunding.
















The buttermilk we still kept the sausage in the freezer, it doesnt need to defrost the sausage in order to keep it from a good shape and the outer layer still stick to the sausage


Japanese Curry- Coat it with ramen and deep fried once it still frozen and put in oven to make it cook inside the sausage
 

BBQ Teriyaki.. This Sausage though have the easiest to do.. but when it comes to cooking part this the most challenging part..

When we fried, it is very easy to turn burn because of the sauce, the problem of this sausage i think is on the sauce, and how we should apply the sauce into the skin and not cause it burn. so what have we done that day is we bake in Combi oven for 6-8 minutes and keep checking into the BBQ teriyaki.. if there is any sign of burning take out from the oven.

The picture below is how we served during the sensorial test.


 Texture Analysis Test On sausage :







Control Sausage

Test
Hardness Cycle 1 (g)
Adhesive force (g)
Adhesiveness (mJ)
Hardness cycle 2 (g)
Cohesiveness
Gumminess ( g )
Chewiness (mJ )
1
7917.00
8.00
0.20
6082.00
0.33
2617.00
306.00
2
8862.00
5.00
0.20
6984.00
0.36
3215.00
342.70
3
6088.00
8.00
0.20
4840.00
0.38
2324.00
252.80
Average
7622.33
7.00
0.20
5968.67
0.36
2718.67
300.5

                     


Rendang sausage




BBQ Teriyaki

Test
Hardness Cycle 1 (g)
Rigidity at 5.0 mm (g)
Adhesive Force (g)
Adhesiveness (mJ)
Hardness Cycle 2 (g)
Cohesiveness  (mJ)
Gumminess (g)
Chewiness (mJ)
1
3374.00
568.00
0.00
3.30
2620.00
0.41
1378.00
192.90
2
6194.00
1137.00
10.00
0.10
4872.00
0.35
2139.00
228.20
3
9918.00
1625.00
45.00
4.70
8148.00
0.36
3564.00
450.10
Average
6495.33
1110.00
18.33
2.83
5213.33
0.37
2360.00
290.37



Buttermilk


Test
Hardness Cycle 1 (g)
Rigidity at 5.0 mm (g)
Adhesive Force (g)
Adhesiveness (mJ)
Hardness Cycle 2 (g)
Cohesiveness  (mJ)
Gumminess (g)
Chewiness (mJ)
1
4320.00
821.00
3.00
0.90
3497.00
0.39
1689.00
182.80
2
3886.00
1456.00
1.00
0.00
2774.00
0.28
1106.00
123.50
3
6996.00
1124.00
5.00
1.10
4953.00
0.36
2522.00
264.90
Average
5067.33
1133.67
3.00
0.67
3741.00
0.34
5105.67
190.4


Japanese Curry

Test
Hardness Cycle 1 (g)
Rigidity at 5.0 mm (g)
Adhesive Force (g)
Adhesiveness (mJ)
Hardness Cycle 2 (g)
Cohesiveness  (mJ)
Gumminess (g)
Chewiness (mJ)
1
6420.00
1288.0
5.00
0.60
5237.0
0.33
2128.0
234.10
2
4377.00
1044.00
1.00
0.00
3475.00
0.37
1623.00
171.40
3
1861.00
695.00
0.00
-0.10
1446.00
0.36
671.00
73.60
Average
4219.33
1009.00
2.00
0.033
3386.00
0.35
1474.00
479.10


Water Activity on 4 concepts

Test
Control
Rendang
BBQ Teriyaki
Buttermilk
Japanese Curry
1
0.970
0.955
0.943
0.954
0.927
2
0.967
0.956
0.935
0.958
0.928
Average
0.969
0.956
0.939
0.956
0.928


Moisture Content on 4 concepts

Test
Control
Rendang Chicken
BBQ Teriyaki
Buttermilk
Japanese Curry
1
62 %
55.68 %
50.21 %
51.71 %
46.86 %
2
60.8 %
55.26 %
52.33 %
48.28 %
48.06 %
Average
61.4 %
55.7 %
51.27 %
49.995 %
47.46 %